智能視覺定位全自動點膠機 4軸點膠機器人 WPM-332

提高 使用高性能自動膠水實現您的製造精度 點膠機：實現無與倫比的精度和效率 膠粘劑應用

介紹：

在 在當今苛刻的製造環境中，實現 Flawless 和 一致的膠粘劑應用對於產品品質和 運營效率。隆重推出高精度自動點膠機，這是一種旨在徹底改變您的點膠流程的尖端解決方案。這款先進的自動旋轉點膠機器人，也稱為 4 軸點膠機器人或塗膠機， 自動化和優化膠水應用，提供無與倫比的 精度、速度和多功能性。告別不一致的手冊 分配並擁抱自動化準確性的未來。從錯綜複雜 電子組裝到堅固的機械部件塗層，這台機器是 旨在提供卓越的性能並提升您的 生產能力。

主要特點和優勢：精度、速度和以使用者為中心的設計

這 自動點膠機經過精心設計 卓越的性能和易用性，提供一整套 改變膠粘劑應用工藝的特點：

• 不折不扣的精度和可重複性：以精確的精度實現完美的點膠。該機器的重複精度為 ±0.02mm-0.05mm（可在 ±0.02mm 內定製），即使在最苛刻和複雜的任務中也能確保一致和可重複的塗膠。機械部件由 CNC 加工，保證了每台機器的尺寸精度和一致的性能。

• 高速運行，實現輸送量最大化：以卓越的速度和效率提高您的產量。該機器的最高速度為 300 毫米 / 秒（可定製至 800 毫米 / 秒）， 顯著加快點膠週期並最大限度地提高產量 輸送量。這種高速功能使您能夠滿足苛刻的要求 在不影響精度的情況下進行生產計劃。

• 直觀且使用者友好的控制系統：使用與國內領先上市公司合作開發的教學手持控制系統輕鬆高效地作。帶有 320*240 LCD 顯示幕的示教盒為程式設計點膠路徑、調整參數和監控作提供了一個清晰直觀的介面。

• 精確的壓力調節以實現最佳點膠控制：使用集成的壓力調節閥微調您的點膠過程。該閥允許您在 0.05-0.9MPa 的範圍內調節注射器的內部壓力，從而精確控制膠水流量，並確保為各種粘合劑和應用提供最佳分配。壓力表清晰顯示調節壓力，便於監控。

• Robust and Durable Construction for Industrial Environments: Built to withstand demanding industrial conditions, the machine features a molded aluminum profile construction. This robust framework provides exceptional durability, a beautiful appearance, and strong consistency, ensuring long-term reliable performance and a professional aesthetic.

• Modular Design for Easy Maintenance and Scalability: Minimize downtime and simplify maintenance with the machine's modular assembly process. Each key component and position can be dismantled separately, allowing for quick and efficient replacement of accidentally damaged parts. This modularity also enhances scalability and adaptability for future upgrades or modifications.

• Advanced Motion Control System for Smooth and Accurate Movement: Experience precise and reliable movement across all axes with the sophisticated motion control system. The machine utilizes a step/servo motor drive mode (imported from Japan), coupled with a synchronous belt/Screw mandrel and Linear slide-way (Taiwan brand). This combination ensures smooth, accurate, and repeatable motion, essential for high-precision dispensing. The special assembly process of the synchronous pulley and motor, combined with new technology synchronous belt, eliminates tension and looseness issues common in long-term use, further enhancing reliability.

• Large Program and File Storage Capacity for Complex Applications: Handle complex dispensing programs and extensive data with ample storage capacity. The machine can store 1,000 sets of processing data, and a single processing file can occupy up to 3M storage space (5,000 processing points) in the program storage. The hand-held box offers 256M file storage, and the card remover provides an additional 32M, ensuring sufficient space for even the most demanding applications (up to 100,000 processing points per file in file storage space).

• Versatile File Support for Seamless Integration with Design Software: Integrate seamlessly with your existing design workflows. The machine supports document formats including CAD and CORELDRAW, enabling direct import of design files and streamlining the programming process. Compatible file formats include CAD and CORELDRAW files, PLT files, TCF files, and G code files.

• Desktop Design with a Small Footprint for Easy Integration into Workspaces: Optimize your workspace utilization with the machine's desktop design and small footprint. This compact design makes it ideal for batch assembly line dispensing operations and allows for easy integration into existing workstations without requiring extensive floor space.

• High Durability and Reliability for Continuous Operation: Engineered for long-lasting performance and minimal downtime, the machine boasts high durability and is designed for demanding industrial environments. The robust construction and high-quality components ensure reliable operation, even under continuous use.

• Clean and Precise Corner Dispensing for Enhanced Aesthetics: Achieve visually appealing and high-quality finishes. The machine is engineered to deliver no liquid residue and no skew in the shape of the corner R, resulting in a beautiful and precise drawing of dispensing patterns, enhancing the aesthetic appeal of your products.

• Adjustable Working Range for Diverse Product Sizes: Adapt to various product dimensions with the adjustable working range. The working range is selectable from 100mm to 400mm, with various strokes available to suit different worksite requirements. This adaptability ensures the machine can handle a wide range of product sizes and dispensing areas.

• Convenient Data Management and Program Transfer via U Disk: Streamline data management and program transfer with the dispensing program file upload/download capability via a U disk. This feature facilitates easy data backup, program sharing, and convenient transfer of dispensing programs between machines and computers, improving data management and saving valuable time.

• Essential Control Buttons and Indicators for User-Friendly Operation: Operate with confidence and control using the conveniently placed buttons and indicators:

  • Controller Switch: Provides clear on/off control of the control box power.

  • Manual Glue Button: Allows for manual glue dispensing with a simple button press and release.

  • Reset Switch: Pauses the running program and returns the machine to the origin, allowing for program reset and reprogramming.

  • Emergency Stop Button: Immediately aborts the program and stops the device for safety and emergency situations.

  • Start/Reset/Pause Button: Functions as a system reset switch upon power-up or emergency stop release, and as a start/pause switch during operation.

• Robust Load Capacity for Handling Various Syringes and Dispensing Valves: Accommodate different dispensing setups with a robust load capacity. The machine offers a Y-axis load capacity of 5KG and a Z-axis load capacity of 2KG, allowing for the installation of various syringes or dispensing valves depending on the specific process requirements. The fixture hanging plate provides a secure mounting point for the syringe or dispensing valve.

Technical Specifications:

Applications:

This Automatic Glue Dispenser Machine is a versatile solution for a wide range of industries and applications, including:

• Electro-acoustic Industry: Horns, audio equipment, buzzers, headphones (MP3/MP4).

• Communications Industry: Mobile phone cases, phone buttons, telephones, fax machines, walkie-talkies.

• WPM-332 四軸自動點膠機器人的主要特點是什麼？

  WPM-332 具備高精度的四軸（XYZ 及旋轉）運動控制，適用於複雜的膠路；壓力調節範圍從 0.05 至 0.9MPa，可確保膠條一致性；並配備整合式緊急停止功能以保障操作員安全。此機器人專為線束製造中可靠、可重複的黏合應用而設計。

  四軸設計如何有益於線束製造？

  四軸設計（X、Y、Z 及旋轉軸）使機器人能夠從多角度並在複雜的三維形狀上精確地對線束和連接器進行點膠。這確保了線束組件在灌封、密封或應力消除方面獲得完整且均勻的覆蓋，從而提高產品可靠性，並相較於手動或靈活性較低的自動化方法，加速生產流程。

  WPM-332 可以點塗哪些類型的黏合劑？

  WPM-332 專為電子產品和線束組裝中常用的工業級黏合劑設計，包括矽膠、環氧樹脂、紫外光固化黏合劑和熱熔膠。其精確的壓力調節和閥門控制確保了對各種黏度材料的一致性點塗，使其成為多種黏合與密封應用的多功能解決方案。

  WPM-332 是否適用於高產量生產環境？

  是的，WPM-332 專為工業高產量生產而打造。其自動化、可編程的操作消除了手動不一致性，顯著提高了產能並減少了材料浪費。堅固的結構和可靠的精度確保了連續運作且停機時間極少，使其成為擴展線束製造產能的理想投資。

  精確點膠能力如何提升產品品質？

  該機器人精確的 XYZ 軸控制和細微的壓力調節保證了每個週期中膠條位置和體積的準確性。這消除了常見問題，如點膠不足（可能導致故障）或點膠過量（造成混亂和浪費），從而生產出更高品質、更可靠的線束，具有一致的性能和更長的使用壽命。